Ok some back to back testing on the same standard SD, same dyno, same day. Don't worry to much about the actual readings as every dyno reads differently, we are looking at the gains between all the runs. I will have the same tests done on my 2010 990 SMR very soon.
I have all the WinPeP run files if anyone wishes to see them first hand for compassion, & have the custom made PCIII fuel maps that go with each air box.
Just finished with all the tests and the results are good.
Following some info that will guide you through the runs:
Bike Super Duke 2006-2007 European specifications (Full power)
Akrapovic slip on open (no noise restrictors)
DNA stock replacement filter in the std. air box
Stock air box unmodified.
PC 3 USB with custom map
ECU flashed with official KTM/AKRAPOVIC MAP
Secondary butterflies standard and working (not removed or elliptical) just opening faster.
SAS connected but hose plugged with the DNA plug
All the dyno runs have notes indicating the specs. For example: *AKRA BASE ECU MAP+AKRA SLIP ON+DNA FILTER+ PC3 USB+CUSTOM PC3 MAP
Your winpep7 should be set to: correction factor SAE, smoothing 3, the units we use are Japanese (tools-environment options-default units-Japanese).
If you choose imperial units you will see a small difference in the values.
Our dyno reads approximately 2% higher than other Dynojet Dynos. We believe this due to the very good cooling/air circulation and design of the room, preparation of the bike and the thousands hours of work, make the dyno spin a bit more freely!
The absolute No. is not so important, what is important is the difference between the tests (runs) all are from the same bike, the same day, same operator, same conditions.
Compare the air/fuel ratio of the runs 017,029,033,036 all these runs are with a zero map in the PC3 so the differences (leaner) in air/fuel ratio are due to the increased air flow.
Run 004 (124,76 PS / 10,65 kg-m / 78.47 FT/LBS) is as received std air box custom map (perfect for the std airbox)
(tested with 5th gear, bike is strapped and preloaded properly, see gear ratio & air/fuel ratio)
Run 017 (128,46 PS / 10,94 kg-m / 80.44 FT/LBS) is with the MotoHooligan box and the PC3 map is ZERO
(tested with 5th gear, bike is strapped and preloaded properly, see gear ratio & air/fuel ratio)
Run 029 (130,15 PS / 11,10 kg-m 81.67 FT/LBS) is with the DNA S3 MK1 and the PC3 map is ZERO
(tested with 5th gear, bike is strapped and preloaded properly, see gear ratio & air/fuel ratio)
Run 033 (131,40 PS / 11,07 kg-m / 81.32 FT/LBS) s with the DNA S3 MK2 and the PC3 map is ZERO
(tested with 5th gear, bike is strapped and preloaded properly, see gear ratio & air/fuel ratio)
Run 036 (132,25 PS / 11,17 kg-m / 81.94 FT/LBS) s with the DNA S3 MK3 and the PC3 map is ZERO
(tested with 5th gear, bike is strapped and preloaded properly, see gear ratio & air/fuel ratio)
Run 046 (133,16 PS / 11,20 kg-m / 82.36 FT/LBS) is with the DNA S3 MK3 and the PC3 map is CUSTOM TUNED, it makes a small difference in power but the air/fuel ratio is perfect and on the road the bike is a dream
(tested with 5th gear, bike is strapped and preloaded properly, see gear ratio & air/fuel ratio)
Gentlemen this e-mail will be forwarded to several people that are interested or are asking for answers, so once more I have to say, that it is the 3rd time we have completed the above tests, this time we used a Super Duke with the same specs as Nick Super Duke in order to help Nick and put a end to all the mess that is going on the supperduke.net forum.
So Nick, I hope this e-mail, the attached dynoruns and photos, our cooperation and the attached custom maps, will help you setup your bike properly. Videos will be uploaded soon.
Please open the maps and read the notes.
First map is with the std box (SUPERDUKE CUSTOM MAP RACE DESIGN)
Second map is for very hot environment temp, as in Greece, but you can try it. (T2NE-20110722 1455 40)
Third map is for colder environment temp, as in UK (T2NE-20110722 1455 28)
And the ZERO map for reference.
Monday we will “advance map” (front and rear cylinder separate tuning) the SuperDuke and send this new map to all of you.
WinPep HP runs, Standard air box in BLUE, MH air box in RED, DNA MK3 in GREEN

Torque runs, Standard air box in BLUE, MH air box in RED, DNA MK3 in GREEN

HP
MH verse MK1, BLUE = MH, RED = MK1

Torque
MH verse MK1, BLUE = MH, RED = MK1
